Ahmedabad, Gujarat
GST No. 24AACCF7664C1ZT
Approx. Rs 2,75,000 / PieceGet Latest Price
Product Details:| Minimum Order Quantity | 1 Piece |
| Capacity | 100 kg/hr |
| Machine Type | Rectangular Fryer |
| Heating Type | DIESEL GAS THERMIC WOOD HUSK WOOD PELLET |
| Automation Grade | Manual |
| Material | SS 304 |
| Application | French Fries, Pellet Snacks, Bhujia, Namkeen, Potato Chips, Banana Chips, Samosa Kachori |
| Oil Capacity | 200 L |
| Frying Temperature | 190°C |
| Power Load | 5 kW |
| Phase | 3 Phase |
The Direct Heat Rectangular Fryer is a specialized piece of commercial food processing equipment, primarily utilized in the snack food industry for batch frying. It is a high-capacity system designed to efficiently cook a variety of products like chips, namkeen (Indian snacks), pellets, and other low-bulk-density items. Its design is a strategic combination of a functional rectangular shape and a fast, direct heating method.
1. Mechanism and DesignThe term "Direct Heat Rectangular Fryer" defines three core aspects of the machine:
A. Rectangular ShapeThe rectangular geometry of the frying pan is one of the machine's defining features, offering distinct advantages over traditional circular fryers, especially for larger production runs.
Optimal Surface Area: The shape maximizes the surface area for frying, allowing for a greater volume of product to be cooked in a single batch. This boosts overall production capacity and throughput.
Integration and Layout: The straight lines make it ideal for seamless integration into linear production lines, allowing for easy connection with upstream processes (like cutting/slicing) and downstream equipment (like de-oiling belts, flavouring drums, and packaging).
Product Handling: The shape is better suited for frying items that are long or require specific arrangement, and is often paired with a tilting mechanism for fast and complete product discharge.
The "direct heat" aspect refers to the method by which the cooking oil is heated. In this system, the heat source is located inside the oil chamber or directly beneath the pan, in immediate contact with the cooking oil's containment vessel.
Heat Source: The heat is typically generated by automated, high-efficiency burners (e.g., diesel, gas, LPG) or electric heating elements.
Heat Transfer: The energy is transferred directly from the heat source to the oil, resulting in rapid oil heating and recovery of temperature after a new, cold batch of product is loaded. This fast heating minimizes the temperature drop that occurs during batch loading, ensuring a consistent frying process.
Simplicity and Cost: Direct heating systems are generally less complex to manufacture and maintain than indirect systems (which use a separate heat exchanger with thermal fluid), making the initial investment and setup cost lower.
The most common use of the rectangular direct heat fryer is as a Batch Fryer.
Batch Operation: Food is loaded, fried for a specific duration, removed, and then a new batch is started. This is ideal for products where the frying time needs precise control for quality and texture consistency (e.g., specific types of chips or namkeen).
Key Components: A typical unit includes:
Stainless Steel Frying Pan (SS 304): Durable, hygienic, and corrosion-resistant body.
Burner/Heating Unit: For the direct application of heat.
Temperature Control System: Automated controls (often digital) to monitor and maintain the oil temperature precisely, which is crucial for product quality.
Tilting Mechanism: Many rectangular batch fryers are equipped with a tilting mechanism (manual or hydraulic) to allow the operator to quickly and completely dump the finished batch out of the frying pan, significantly reducing labor and processing time.
Additional Information:
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